S40/V40
1. General information
2. Operation and maintenance of the car
3. Design and technical characteristics of engines
4. Repair of the engine
5. Transmission
6. Brake system
7. Forward suspension bracket and steering
7.1. General information
7.2. Technical characteristics
7.3. Maintenance and repair of a suspension bracket
7.3.1. Check and adjustment of angles of installation of wheels
7.3.2. Replacement of the lever of a suspension bracket and saylentblok
7.3.3. Removal and installation of a cross beam
7.3.4. Replacement of a spring of a forward rack
7.3.5. Removal and installation of the stabilizer of cross stability
7.4. Maintenance and repair of steering
8. Back suspension bracket
9. Control system of the Fenix 5.1 engine
10. Electric equipment. Conducting and components
11. Body
12. Schemes of electric equipment
 



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7.3.4. Replacement of a spring of a forward rack

Perform works in such order:
a) remove a forward rack:
— lift the car a jack and remove a wheel;

Fig. 7.19. Places of fastening of a forward rack


— remove a bracket and disconnect a hose of the brake system (fig. 7.19);
— disconnect plaits of conducting of ABS from arms;
— turn out two bolts of a rotary fist;
— remove a rotary fist from a rack of a forward suspension bracket;
— turn off three nuts in more true part and remove a rack assembled;
b) sort a forward rack:

Fig. 7.20. Dismantling of a forward rack special tool


— clamp a rack in a vice (fig. 7.20);
— squeeze a spring by means of a clip 999 5409, take three rounds and place clips the friend opposite to the friend;
— install the special tool 115 9294;
— remove a boot and turn off a nut;

Fig. 7.21. Details of a forward rack: 1 — a spring; 2 — a nut; 3 — a washer; 4 — the top support;
5 — the top basic cup; 6 — a persistent ring of a spring; 7 — a chipper; 8 — the plug


— remove fastening of a support 4 springs (fig. 7.21), a basic cup 5, a persistent ring 6, a spring 1, a chipper 7 and the plug 8, remove the plug from a chipper;
— check wear of all details and replace if necessary;
— grease a chipper with technical vaseline and install it in the plug;
c) collect a spring support:
— install the plug and a chipper, a spring (the flat party up), a persistent ring, a basic cup, a support, fastening of a support of a spring, a nut (tighten fingers);
— remove the special tool and be convinced that the spring correctly costs in washers;
— connect the special tool 115 9294 (see fig. 7.20) and tighten a nut 2 (see fig. 7.21) the moment of 65 N · m;
— grease the bearing with jellied lubricant; establish into place a boot;
d) establish a forward rack:
— put a forward rack and tighten three nuts fingers;
— put two bolts of a rotary fist, having tightened their moment 90 N · m;
— establish a hose of the brake system and a wire of ABS to places of their fastening;
— put and fix a wheel;
— three nuts in the top part the moment
40 N · m.

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7.3.3. Removal and installation of a cross beam
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7.3.5. Removal and installation of the stabilizer of cross stability