S40/V40
1. General information
2. Operation and maintenance of the car
3. Design and technical characteristics of engines
4. Repair of the engine
5. Transmission
5.1. General information
5.2. Technical characteristics
5.3. Design, check and replacement of coupling
5.4. Filling and pumping of hydraulic system of coupling
5.5. Adjustment of a pedal of coupling
5.6. Replacement of the working cylinder of coupling
5.7. Design and replacement of elements of the transmission
5.7.1. Device and operation of the transmission
5.7.2. Removal of the transmission
5.7.3. Installation of the transmission
5.7.4. Replacement of an epiploon of a main shaft on the removed transmission
5.7.5. Replacement of an epiploon of the right half shaft of KP
5.8. Gear shifting mechanism
6. Brake system
7. Forward suspension bracket and steering
8. Back suspension bracket
9. Control system of the Fenix 5.1 engine
10. Electric equipment. Conducting and components
11. Body
12. Schemes of electric equipment
 



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5-7-4-zamena-salnika-pervichnogo-vala-na-snyatojj-korobke-peredach.html

5.7.4. Replacement of an epiploon of a main shaft on the removed transmission

On cars with the M5P/M5D transmission for replacement of an epiploon execute the following operations:
a) remove the bearing of switching off of coupling and a fork with a rubber sealing element;
b) remove the directing coupling switching off bearing plug;
— clear a surface around the directing plug;

Fig. 5.36. Bolts of fastening of the directing plug


— turn out two bolts (fig. 5.36);
c) install a new epiploon in the directing plug;
— grease a contact edge of an epiploon with jellied Volvo 1161001-1 lubricant;

Fig. 5.37. Installation of an epiploon by means of a mandrel


— press an epiploon against the stop by means of a mandrel of 999 2413 (fig. 5.37);
d) install the directing plug of the bearing of switching off of coupling (fig. 5.36):

       ATTENTION
Epiploons of KP M3R should be changed at specialized service stations the special tool.

— install the plug on the place (slightly knock);

Fig. 5.38. Installation of the special tool on the directing plug


— put two bolts and tighten the moment 25 N · m.
On cars with the M3P transmission for replacement of an epiploon execute operations:
a) mount the special tool for installation of the directing plug:
— clear a surface around the directing plug;

Fig. 5.39. Installation of a support on KP


— install the tool 999 5636-1 on the directing plug and press it against the stop (fig. 5.39).
— put two bolts and tighten their moment 30 N · m;

Fig. 5.40. Assembly of the special tool


— install a support 999 5636 on the transmission and fix by bolts (fig. 5.40);

Fig. 5.41. Removal of the directing plug


— screw a stripper 999 5336-2 on the tool 999 5576 (fig. 5.41);
— open the air crane that the piston went out of the cylinder;
— close the air crane;
b) remove the directing plug with an epiploon:
— heat the transmission in the field of the directing plug to 60 °C within 6 min.;

Fig. 5.43. Installation of the directing plug


— install the tool 999 5576 with a stripper of 999 5636-2 (fig. 5.43) over the tool 999 5636-1;
— open the air crane that the cylinder laid down on a support.
— close the air crane.
— take the directing plug from the transmission, having created pressure the pump 999-5576.
Heat the transmission once again if the directing plug does not leave, and if necessary tighten screws on the tool 999 5636-1 even stronger (fig. 5.41);
— remove the tool 999 5636-1 from the directing plug;
— clear the assembly surfaces of the transmission.
c) install the directing plug together with an epiploon in the transmission:

Fig. 5.42. Drawing a tag on KP for combination of oil channels


— mark the transmission at the oil channel (fig. 5.42);
— install the tool 999 5636-1 on the new directing plug (do not fix), leave the plastic plug in the directing plug;
— apply assembly paste 1161006-0 on the interfaced surfaces of the directing plug and the transmission;
— install the directing plug in the KP case, having combined the oil channel on a tag (fig. 5.43);
— install the tool 999 5636-1 on the tool 999 5636;
— install the tool 999 5636-3 on the tool 999 5576;
— open the air crane;
— fix the tool 999 5636-3 on the tool 999 5636-1 by two bolts;
— close the air crane;
Press the directing plug as it is possible more deeply in the transmission;
— remove special tools;
— remove a protective plastic cover of the directing plug.

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5.7.3. Installation of the transmission
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5.7.5. Replacement of an epiploon of the right half shaft of KP