S40/V40
1. General information
2. Operation and maintenance of the car
3. Design and technical characteristics of engines
4. Repair of the engine
5. Transmission
5.1. General information
5.2. Technical characteristics
5.3. Design, check and replacement of coupling
5.4. Filling and pumping of hydraulic system of coupling
5.5. Adjustment of a pedal of coupling
5.6. Replacement of the working cylinder of coupling
5.7. Design and replacement of elements of the transmission
5.8. Gear shifting mechanism
6. Brake system
7. Forward suspension bracket and steering
8. Back suspension bracket
9. Control system of the Fenix 5.1 engine
10. Electric equipment. Conducting and components
11. Body
12. Schemes of electric equipment
 







5-6-zamena-rabochego-cilindra-scepleniya.html

5.6. Replacement of the working cylinder of coupling

In case of tightness loss the working cylinder of coupling should be replaced assembled for what:
a) merge brake fluid from hydraulic system of coupling (see "Replacement of the main cylinder of coupling" earlier);
b) remove an inlet hose of the air filter:
— disconnect a hose of ventilation of a case of the engine from a hose 7 in places of fastening 1 and 3;
— disconnect the socket 4 of the back air sensor;
— disconnect a hose of the 5th air pump from a hose 7;
— remove collars of the 2 and 6 hose 7;
c) remove the working cylinder of coupling from the transmission:
— put rags under the cylinder;
— disconnect the Banzho union and remove a tube aside;
— turn out two bolts of the cylinder of coupling;
— remove the cylinder;
d) install the working cylinder of coupling:
— install the cylinder;
— put and tighten two bolts the moment of 30 N · m;
— put a tube with the Banzho union and new sealing rings;
— tighten the Banzho union the moment
25 N · m.
e) fill and pump over hydraulic system of coupling (see "Replacement of the main cylinder of coupling" earlier);
e) establish an inlet hose of the air filter:

Fig. 5.13. Fastening of an inlet hose of the air filter: 1 and 3 — places of fastening of a hose of ventilation of a case of the engine; 2 and 6 — collars; 4 — the socket of the air sensor; 5 — a hose of the air pump; 7 — a hose of the air filter


— put collars of 2 (fig. 5.13) and the 6th hose 7;
— connect a hose of the 5th air pump to a hose 7;
— connect the socket 4 of the air sensor;
— connect a hose of ventilation of a case of the engine in places of fastening 1 and 3.


       PREVENTION
You watch that the cam of a butterfly valve was not hooked for a collar.

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5.7. Design and replacement of elements of the transmission