S40/V40
1. General information
2. Operation and maintenance of the car
3. Design and technical characteristics of engines
4. Repair of the engine
4.1. Removal of a head of the block of cylinders
4.2. Installation of a head of the block of cylinders
4.3. Removal and installation of support of the engine
4.4. Removal of the engine
4.5. Dismantling and assessment of a condition of details of the engine
4.6. Assembly and installation of the engine
5. Transmission
6. Brake system
7. Forward suspension bracket and steering
8. Back suspension bracket
9. Control system of the Fenix 5.1 engine
10. Electric equipment. Conducting and components
11. Body
12. Schemes of electric equipment
 







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4.2. Installation of a head of the block of cylinders

The sequence of actions at installation of a head of the block of cylinders:
1) establish a bent shaft on adjusting tags;
2) remove a starter;
3) take a stopper;

Fig. 4.7. Arrangement of a fork 999 5451


4) establish a fork of 999 5451 (fig. 4.7);
5) turn a bent shaft counterclockwise against the stop;
6) establish new laying of a head of cylinders;
7) oil bolts;
8) establish the lower half of a head of the block;

Fig. 4.8. Scheme of an inhaling of bolts of a head of the block of cylinders


9) tighten bolts in three stages one after another, moving ahead from the middle outside, using a goniometer of 951 2050 (fig. 4.8):
— 1 stage — 20 N · m;
— The 2nd stage — 60 N · m;
— The 3rd stage — on 130 °.
10) put into place a branch pipe of cooling liquid with new laying;
11) put new sealing rings in nests of spark plugs;
12) turn out candles of the first and fourth cylinders;
13) by means of the roller apply liquid pro-masonry mastic on the top half of a head of cylinders. Use liquid pro-masonry Volvo 1161059-9 mastic;

       NOTE
You watch that pro-masonry mastic did not get to canals for oil or cooling liquid. For consolidation only the thin layer suffices.


Fig. 4.9. Fixing of camshafts


14) install camshafts. Record a forward part of a shaft by means of a bracket 999 5453, and back a bracket 999 5452 (without extenders) (fig. 4.9);
15) establish into place the top half of a head of cylinders;
16) by means of zapressovochny devices 999 5454 (2 pieces) press a head of cylinders;
17) moving ahead from the middle outside, tighten bolts of the top half the moment of 17 N · m;
18) remove a bracket 999 5453 and zapressovochny devices 999 5454;

Fig. 4.10. Installation of a ring of a forward epiploon of the camshaft


19) using a mandrel 999 5449, establish (press) a ring of a forward epiploon of the camshaft (fig. 4.10). Grease an epiploon ring;

Fig. 4.11. Installation of pulleys of camshafts


20) establish pulleys of camshafts (rice 4.11), having combined adjusting tags. Wrap two bolts in a camshaft pulley before contact;

       NOTE
Make sure that the opening under a bolt of the camshaft is centered.


Fig. 4.12. Installation of a belt of the camshaft


21) establish into place a belt of the camshaft (fig. 4.12) for what:
— establish into place натяжитель / the shock-absorber and tighten the moment 25 N · m;
— get a belt around pulleys of camshafts, the pump of cooling liquid and pull it on a roller of a natyazhitel;
— turn out two bolts of a pulley of the camshaft;
— take the fixing forelock from натяжителя / the shock-absorber;
— with effort press a belt and strike it with the plastic hammer in the direction shown by an arrow 1, and twice in the direction shown by an arrow 2 twice;

Fig. 4.13. Camshaft pulley inhaling


22) establish the third bolt and tighten its moment 20 N · m (fig. 4.13);
23) wrap a bolt internal covers of a belt of the gas-distributing mechanism;
24) establish the top cover of a belt of the gas-distributing mechanism;

Fig. 4.14. Removal of assembly devices


25) remove a bracket 999 5451 from a bent shaft (fig. 4.14) and put a stopper;
26) establish a starter;
27) remove a bracket 999 5452 from camshafts;

Fig. 4.15. Check of tags


28) check coincidence of tags (fig. 4.15) for what:
— turn a bent shaft on two turns;
— check coincidence of adjusting tags on pulleys cranked and camshafts;
29) establish an external cover of a belt of the gas-distributing mechanism;

Fig. 4.16. Installation of a ring of a back epiploon of the camshaft


30) grease an epiploon ring. By means of a mandrel 999 5450 establish (press) a ring of a back epiploon of the camshaft (fig. 4.16). If on the end of a shaft there are wear tracks, then the ring of an epiploon can be pressed two mm further;
31) establish a jet arm with a clamp;
32) establish a rotor and the holder;

Fig. 4.17. Installation of the sensor of position of the camshaft


33) install the sensor of position of the camshaft (fig. 4.17) and a diaphragm;
34) establish spark plugs;
35) install coils (2 pieces) and wires to spark plugs;
36) install the air filter with all hoses and sockets;
37) establish a final collector;
38) establish an inlet collector and electric;
39) install the fan of cooling of the engine;
40) install the fuel distribution block;
41) establish a wattled wire of connection with weight;
42) establish an exhaust pipe;
43) establish a guard under the engine;
44) fill in cooling liquid and replace oil and oil filters
45) connect a negative wire of the rechargeable battery;
46) warm up the engine before opening of the thermostat and, if necessary, add cooling liquid;
47) check existence of leaks.


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4.3. Removal and installation of support of the engine