S40/V40
1. General information
2. Operation and maintenance of the car
3. Design and technical characteristics of engines
4. Repair of the engine
5. Transmission
6. Brake system
7. Forward suspension bracket and steering
8. Back suspension bracket
9. Control system of the Fenix 5.1 engine
10. Electric equipment. Conducting and components
10.1. Introduction
10.2. Relay
10.3. Safety locks
10.4. Plaits of an electrical wiring and modules of management
10.5. General checks
10.6. Technical characteristics of basic elements of electric network
10.7. Technology of replacement of elements of the electric equipment
10.7.1. Replacement of the generator
10.7.2. Replacement of a starter
10.7.3. Replacement of the sensor of pressure of oil
10.7.4. Replacement of external lighting fixtures
10.7.5. Replacement of lighting fixtures in salon
10.7.6. Replacement of switches of internal lighting
10.7.7. Replacement of a sound signal
10.7.8. Replacement of elements of a screen wiper
10.7.9. Replacement of switches
10.7.10. Removal of system electronic control system of a microclimate (EUM)
10.7.11. Replacement of the lighter
10.7.12. Replacement of blocks of the relay
10.8. Mechanical checks and adjustments
10.9. An arrangement of electric components on the car and schemes of their electric communications
11. Body
12. Schemes of electric equipment
 



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10.7.4. Replacement of external lighting fixtures

Replacement of a block headlight

       PREVENTION
It is impossible to touch a flask of a new lamp by fingers! When heating from a surface of a flask dirt and fat will evaporate and the raid which is reducing its transparency and reducing lamp service life is formed.

The sequence of actions when replacing a block headlight:

Fig. 10.17. Arrangement of the fixing screw of the index of turns


1) unscrew the fixing screw of the index of turn (fig. 10.17) on 2 turns and remove it;
2) uncover, condensing a ring, sockets;

Fig. 10.18. Arrangement of fixing bolts


3) turn off two fixing bolts (fig. 10.18) a bumper from an adapter sideways of a headlight (from under the car);
4) unscrew the screw through an opening in a wheel arch;

Fig. 10.19. Arrangement of fixing nuts


5) turn off 4 fixing nuts (fig. 10.19) from a headlight;
6) push a bumper forward on 2 cm and to remove a headlight;
7) collect upside-down;

       NOTE
Moment of an inhaling of a nut of 7 N · m.

8) check work of a headlight, the index of turn and the regulator of the direction of light of a headlight;
9) adjust a headlight.

Headlight glass replacement

The sequence of actions at headlight glass replacement:
1) remove a headlight;

Fig. 10.20. Headlight glass removal


2) remove eight brackets of fastening of glass (fig. 10.20);
3) remove glass and the condensing laying;
4) replace the condensing laying;

       PREVENTION
The internal surface of a reflector cannot touch by fingers!

5) collect upside-down;
6) check that the condensing laying correctly laid down in a flute;
7) adjust a headlight.

Replacement of forward lamps
index of turn

The sequence of actions when replacing forward lamps of the index of turn:

Fig. 10.21. Arrangement of the fixing screw


1) unscrew the fixing screw (fig. 10.21) on 2 turns;
2) remove the block, having displaced it forward;
3) turn off a cartridge (on a quarter of a turn). To leave the socket and conducting on the block;
4) replace the holder of lamps;
5) check working capacity;
6) collect upside-down.

Replacement
turn repeater

The holder of a lamp and lamp are replaced outside.
The sequence of actions when replacing the repeater of turn:
1) for protection against damage of coloring of a body paste a strip of an adhesive tape to the touch from that party which he presses a forward wing of the car;
2) disconnect the holder of a lamp;

Fig. 10.22. Removal of the repeater of turn


3) insert the probe for measurement of thickness into its forward part and, having pressed the fixing bracket, remove the turn repeater (fig. 10.22). The recommended thickness of the probe of 0,3 mm;
4) install the new repeater of turn.

Replacement
lamp or boss

The sequence of actions when replacing a lamp or boss:
1) turn a cartridge to its detachment;
2) disconnect power supply socket;

Fig. 10.23. Replacement of a lamp of the repeater of turn


3) replace a lamp or a cartridge (fig. 10.23);
4) collect upside-down;
5) check operability of a lamp of the index of turn.

Replacement
forward dimensional lamps

The sequence of actions when replacing forward dimensional lamps:
1) remove a lamp of the index of turn;

Fig. 10.24. Removal of a dimensional lamp


2) wring out a latch of fixing of a dimensional lamp and to take out it (fig. 10.24);
3) disconnect the socket.

       NOTE
The dimensional lamp needs to be replaced assembled.

Replacement
back dimensional lamps

The sequence of actions when replacing back dimensional lamps:
1) uncover;

Fig. 10.25. Arrangement of percussion caps of a cover and screw of fastening of a bumper


2) unscrew the screw of fastening of a bumper to a wing (fig. 10.25);
3) disconnect the socket;

Fig. 10.26. Removal of a back dimensional lamp


4) nominate a bumper outside to several centimeters, wring out a latch of fixing of a lamp and take out a dimensional lamp (fig. 10.26).

      NOTE
Replace a dimensional lamp only assembled.

Replacement of a back lamp assembled
(4-door model)


Fig. 10.27. Back lamp (4-door model): 1 — a lamp of back lighting; 2 — a lamp of the index of turn; 3 — a stoplight lamp;
4 — a lamp of a parking lamp (lights up together with back lighting); 5 — a backing light lamp; 6 — a back fog lamp


In fig. the left lamp is represented 10.27. The right lamp — specular reflection left.
The sequence of actions when replacing a back lamp assembled:
1) disconnect two cartridges of lamps of back lighting;
2) remove the module of management of lamps;
3) turn off four fixing nuts and to remove a lamp, having put forward it back;
4) collect upside-down;

       NOTE
During assembly check consolidation and correctness of packing.

5) check working capacity.

Replacement of a back lamp assembled
(5-door model)


Fig. 10.28. Back lamp (5-door model): 1 — a lamp of back lighting; 2 — a lamp of the index of turn; 3 — a stoplight lamp;
4 — a lamp of a parking lamp (lights up together with back lighting); 5 — a backing light lamp; 6 — a back fog lamp


In fig. the left lamp is represented 10.28. The right lamp — specular reflection left.
The sequence of actions when replacing a back lamp assembled:

Fig. 10.29. Replacement of a back lamp


1) partially extend rubber consolidation (fig. 10.29);
2) remove a lamp of illumination of a luggage carrier;
3) unscrew the self-cutting screw and remove the panel (turn the lower party forward);
4) turn off 4 nuts;
5) collect upside-down.

       NOTE
At first install percussion caps on panels, then install the panel into place.

Replacement of a lamp
on a back door assembled
(5-door car)

The sequence of actions when replacing a lamp by back doors:

Fig. 10.30. Replacement of a lamp of a door of a back


1) remove facing of a door of a back (fig. 10.30), carefully take out percussion caps and disconnect the 4-shtekerny socket;
2) turn off fixing nuts (10 pieces) and remove a back lamp assembled;
3) collect upside-down.

Replacement of a lamp of lighting
registration plate
(4-door car)

The sequence of actions when replacing a lamp of illumination of registration plate:
1) remove facing of a door of a back in salon;

Fig. 10.31. Replacement of a lamp of illumination of registration plate


2) disconnect facing in a luggage carrier (4 nuts) and remove it (fig. 10.31);
3) wring out clamps of the holder of a lamp and take out the holder outside.
Carry out assembly in the sequence, the return dismantling. Check operability of a lamp.

Replacement of a lamp
illumination of registration plate
(5-door car)

The sequence of actions when replacing a lamp of illumination of registration plate:
1) remove facing of a door of a back in salon;

Fig. 10.32. Replacement of a lamp of a lamp of illumination of registration plate


2) remove a cartridge and replace a lamp (fig. 10.32).

Replacement of the electric motor
adjustments of the direction
headlight light

The sequence of actions at removal of the electric motor of adjustment of the direction of light of a headlight:
1) switch off ignition;
2) disconnect the socket;
3) uncover a headlight;

Fig. 10.33. Arrangement of the electric motor of adjustment of a headlight


4) remove the electric motor (fig. 10.33). Turn to the left (the right electric motor) or to the right (the left electric motor);
5) incline the electric motor back until the ball on a shaft of the electric motor leaves a guide, and then remove the electric motor.

       NOTE
Elements of the right and left parties have identical number of a detail.

The sequence of actions at installation of the electric motor of adjustment of the direction of light of a headlight:
1) wring out a reflector through an opening of the holder of a lamp up;
2) grease a ball on an electric motor shaft;
3) displace a ball on an electric motor shaft in a guide of a reflector and install the electric motor into place, having turned it on a quarter of a turn;
4) establish a cover and the socket;
5) check working capacity;
6) check adjustment of a headlight and recustomize if necessary.

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10.7.5. Replacement of lighting fixtures in salon