10.7.4. Replacement of external lighting fixtures

PREVENTION It is impossible to touch a flask of a new lamp by fingers! When heating from a surface of a flask dirt and fat will evaporate and the raid which is reducing its transparency and reducing lamp service life is formed.

The sequence of actions when replacing a block headlight:

Fig. 10.17. Arrangement of the fixing screw of the index of turns

1) unscrew the fixing screw of the index of turn (fig. 10.17) on 2 turns and remove it;

2) uncover, condensing a ring, sockets;

Fig. 10.18. Arrangement of fixing bolts

3) turn off two fixing bolts (fig. 10.18) a bumper from an adapter sideways of a headlight (from under the car);

4) unscrew the screw through an opening in a wheel arch;

Fig. 10.19. Arrangement of fixing nuts

5) turn off 4 fixing nuts (fig. 10.19) from a headlight;

6) push a bumper forward on 2 cm and to remove a headlight;

7) collect upside-down;

NOTE Moment of an inhaling of a nut of 7 N · m.

8) check work of a headlight, the index of turn and the regulator of the direction of light of a headlight;

9) adjust a headlight.

The sequence of actions at headlight glass replacement:

1) remove a headlight;

Fig. 10.20. Headlight glass removal

2) remove eight brackets of fastening of glass (fig. 10.20);

3) remove glass and the condensing laying;

4) replace the condensing laying;

PREVENTION The internal surface of a reflector cannot touch by fingers!

5) collect upside-down;

6) check that the condensing laying correctly laid down in a flute;

7) adjust a headlight.

The sequence of actions when replacing forward lamps of the index of turn:

Fig. 10.21. Arrangement of the fixing screw

1) unscrew the fixing screw (fig. 10.21) on 2 turns;

2) remove the block, having displaced it forward;

3) turn off a cartridge (on a quarter of a turn). To leave the socket and conducting on the block;

4) replace the holder of lamps;

5) check working capacity;

6) collect upside-down.

The holder of a lamp and lamp are replaced outside.

The sequence of actions when replacing the repeater of turn:

1) for protection against damage of coloring of a body paste a strip of an adhesive tape to the touch from that party which he presses a forward wing of the car;

2) disconnect the holder of a lamp;

Fig. 10.22. Removal of the repeater of turn

3) insert the probe for measurement of thickness into its forward part and, having pressed the fixing bracket, remove the turn repeater (fig. 10.22). The recommended thickness of the probe of 0,3 mm;

4) install the new repeater of turn.

The sequence of actions when replacing a lamp or boss:

1) turn a cartridge to its detachment;

2) disconnect power supply socket;

Fig. 10.23. Replacement of a lamp of the repeater of turn

3) replace a lamp or a cartridge (fig. 10.23);

4) collect upside-down;

5) check operability of a lamp of the index of turn.

The sequence of actions when replacing forward dimensional lamps:

1) remove a lamp of the index of turn;

Fig. 10.24. Removal of a dimensional lamp

2) wring out a latch of fixing of a dimensional lamp and to take out it (fig. 10.24);

3) disconnect the socket.

NOTE The dimensional lamp needs to be replaced assembled.

The sequence of actions when replacing back dimensional lamps:

1) uncover;

Fig. 10.25. Arrangement of percussion caps of a cover and screw of fastening of a bumper

2) unscrew the screw of fastening of a bumper to a wing (fig. 10.25);

3) disconnect the socket;

Fig. 10.26. Removal of a back dimensional lamp

4) nominate a bumper outside to several centimeters, wring out a latch of fixing of a lamp and take out a dimensional lamp (fig. 10.26).

NOTE Replace a dimensional lamp only assembled.

Fig. 10.27. Back lamp (4-door model): 1 — a lamp of back lighting; 2 — a lamp of the index of turn; 3 — a stoplight lamp; 4 — a lamp of a parking lamp (lights up together with back lighting); 5 — a backing light lamp; 6 — a back fog lamp

In fig. the left lamp is represented 10.27. The right lamp — specular reflection left.

The sequence of actions when replacing a back lamp assembled:

1) disconnect two cartridges of lamps of back lighting;

2) remove the module of management of lamps;

3) turn off four fixing nuts and to remove a lamp, having put forward it back;

4) collect upside-down;

NOTE During assembly check consolidation and correctness of packing.

5) check working capacity.

Fig. 10.28. Back lamp (5-door model): 1 — a lamp of back lighting; 2 — a lamp of the index of turn; 3 — a stoplight lamp; 4 — a lamp of a parking lamp (lights up together with back lighting); 5 — a backing light lamp; 6 — a back fog lamp

In fig. the left lamp is represented 10.28. The right lamp — specular reflection left.

The sequence of actions when replacing a back lamp assembled:

Fig. 10.29. Replacement of a back lamp

1) partially extend rubber consolidation (fig. 10.29);

2) remove a lamp of illumination of a luggage carrier;

3) unscrew the self-cutting screw and remove the panel (turn the lower party forward);

4) turn off 4 nuts;

5) collect upside-down.

NOTE At first install percussion caps on panels, then install the panel into place.

The sequence of actions when replacing a lamp by back doors:

Fig. 10.30. Replacement of a lamp of a door of a back

1) remove facing of a door of a back (fig. 10.30), carefully take out percussion caps and disconnect the 4-shtekerny socket;

2) turn off fixing nuts (10 pieces) and remove a back lamp assembled;

3) collect upside-down.

The sequence of actions when replacing a lamp of illumination of registration plate:

1) remove facing of a door of a back in salon;

Fig. 10.31. Replacement of a lamp of illumination of registration plate

2) disconnect facing in a luggage carrier (4 nuts) and remove it (fig. 10.31);

3) wring out clamps of the holder of a lamp and take out the holder outside.

Carry out assembly in the sequence, the return dismantling. Check operability of a lamp.

The sequence of actions when replacing a lamp of illumination of registration plate:

1) remove facing of a door of a back in salon;

Fig. 10.32. Replacement of a lamp of a lamp of illumination of registration plate

2) remove a cartridge and replace a lamp (fig. 10.32).

The sequence of actions at removal of the electric motor of adjustment of the direction of light of a headlight:

1) switch off ignition;

2) disconnect the socket;

3) uncover a headlight;

Fig. 10.33. Arrangement of the electric motor of adjustment of a headlight

4) remove the electric motor (fig. 10.33). Turn to the left (the right electric motor) or to the right (the left electric motor);

5) incline the electric motor back until the ball on a shaft of the electric motor leaves a guide, and then remove the electric motor.

NOTE Elements of the right and left parties have identical number of a detail.

The sequence of actions at installation of the electric motor of adjustment of the direction of light of a headlight:

1) wring out a reflector through an opening of the holder of a lamp up;

2) grease a ball on an electric motor shaft;

3) displace a ball on an electric motor shaft in a guide of a reflector and install the electric motor into place, having turned it on a quarter of a turn;

4) establish a cover and the socket;

5) check working capacity;

6) check adjustment of a headlight and recustomize if necessary.