S40/V40
1. General information
2. Operation and maintenance of the car
3. Design and technical characteristics of engines
4. Repair of the engine
5. Transmission
6. Brake system
7. Forward suspension bracket and steering
8. Back suspension bracket
9. Control system of the Fenix 5.1 engine
10. Electric equipment. Conducting and components
11. Body
12. Schemes of electric equipment
 



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Volvo S40/V40 (from 1996 to 2000 release)

Volvo S40 offers excellent controllability in comparison with many other brands of cars in its class. And with the same decisions, as in the majority of cars. Volvo - plus of several is perhaps the safest car in the standard size.

16-valvate Volvo S40 engines with two camshafts located in the head of the block self-regulated by system of valves with hydrocompensators and difficult electronic system of injection and ignition.

Automatic 4-speed transmission of Volvo S40 with three modes of driving or five-high-speed mechanical. DSA, Volvo traction control system (by request). The drive on forward wheels. The multilever suspension bracket of back wheels of Multi-link provides pleasant driving and a magnificent continence of the road.

Side marker lights. The built-in developing additional pillows for children on back sitting (by request).

The derived pleasure aggravates feelings and strengthens feeling of completeness of life. Balance and harmony are supplemented with feeling of safety that allows you to derive the maximum pleasure from a trip. Volvo S40 is among the safest cars of the class.

The system of protection against "pletevy" blow of WHIPS reduces load of a backbone and a neck at blow behind. It is built in front seats and is activated if the blow is behind rather strong.

The unique system of protection against side blow of SIPS of the Volvo company uses a considerable part of a body for absorption of force of side blow. The inflated Curtain of IC and side safety cushions provide the maximum protection of the head and thorax.

Safety is put in Volvo S40 from a drawing board. The innovative suspension bracket and powerful brakes provide complete control over the car in any situations. The system of active stabilization of DSA expands safety limits even more, for example, when you go on the slippery road. And if accident is simply inevitable, you receive additional protection thanks to the most advanced systems of safety.

Security systems of Volvo S40 work in coordination to protect you the necessary minute. the matter is that safety of the car is defined not by quantity of separate components, but rational interaction of various security systems.

The inflated curtains of IC protect the heads sitting both on lobbies, and on back seats. Are filled with gas at side crash to protect the heads of all being in the car. Curtains remain filled with gas during the time sufficient for continuous protection and deduction of people in salon at accidents with several blows.

Freights are fixed most safely by means of the eyes which are in half of the luggage compartment (option). Besides all seats are capable to maintain considerable influence of loose freights.

The side back seat which is for the forward passenger is equipped with fastenings of ISOFIX for installation of a children's seat Volvo against the direction of the movement. The additional children's seats which are built in side back seats provide the correct arrangement of a belt of safety on the child's body (option).

All seats are equipped with head restraints and three-point seat belts. At collision forward seat belts stretch prednatyazhitel for ensuring the maximum protection. Then the tension of forward seat belts slightly decreases in order that fixing of a body was carried out optimum.

The system of protection against "pletevy" injuries of whips - this original Volvo system reduces load of a backbone and a neck at blow behind. It is built in front seats and works at rather strong blow.

The system of protection against side blow of SIPS redistributes forces arising blow for reduction of physical impact on the people who are in salon. At the same time the Inflated Curtains of IC and forward safety cushions protect the heads and thoraxes of the driver and passengers.

The system of safety cushions for the driver and the passenger registers force of collision and as appropriate regulates their filling by gas - at strong blow pressure will be high, at weak - lowered. If safety cushions are not necessary, only prednatyazhitel of forward seat belts work. It is also possible to order the car without safety cushion for the passenger.

The strong framework of safety surrounding all being in the car, maintains huge physical activities.

All panels and sidewalls of doors are sheathed by the power absorbing materials for decrease in danger of traumatizing the driver and passengers.

The electronic immobilizer and door locks maintaining the majority of attempts of breaking help to protect the car from plunder. When you move away from the car, your way is lit within several seconds. The alarm system with remote control is offered as an option. With its help it is also possible to draw attention of people around in case of danger.

Forward and back zones of deformation disseminate and distribute forces arising at blow for reduction of the physical loadings operating on the people who are in the car.

Volvos S40 and V40 have belts of fastening of baggage not only for safety of your things, but also for safety you and your passengers. In the luggage compartment there is also a deepening with a grid for deduction of bags in vertical position. You can easily transform one, two or three back sitting to absolutely equal luggage space. And if you lower a back of forward passenger sitting forward, you receive space 2,7 meters long from the dashboard to a trunk lid or the back opened door!

to pass to the operation manual, maintenance and repair of Volvo S40/V40



  1 1 1 zavodskie tablichki i identifikacionnyjj nomer avtomobilya 1 1 pasportnye dannye 1 2 obshhie trebovaniya k remontu avtomobilya 1 obshhie svedeniya 10 1 vvedenie 10 2 rele 10 3 predokhraniteli 10 4 1 zhguty provodki i razemy 10 4 2 moduli upravleniya 10 4 zhguty ehlektroprovodki i moduli upravleniya 10 5 1 osmotr soedinenijj 10 5 2 ochistka kontaktnykh shtekerov i gnezd 10 5 obshhie proverki 10 6 1 akkumulyatornaya batareya 10 6 2 generator 10 6 3 starter 10 6 4 osvetitelnye pribory 10 6 5 predokhraniteli 10 6 6 rele 10 6 tekhnicheskie kharakteristiki osnovnykh ehlementov ehlektricheskojj seti 10 7 1 zamena generatora 10 7 10 snyatie sistemy ehlektronnojj sistemojj upravleniya mikroklimatom ehum 10 7 11 zamena prikurivatelya 10 7 12 zamena blokov rele 10 7 2 zamena startera 10 7 3 zamena datchika davleniya masla 10 7 4 zamena vneshnikh osvetitelnykh priborov 10 7 5 zamena osvetitelnykh priborov v salone 10 7 6 zamena vyklyuchatelejj vnutrennego osveshheniya 10 7 7 zamena zvukovogo signala 10 7 8 zamena ehlementov stekloochistitelya 10 7 9 zamena vyklyuchatelejj 10 7 tekhnologiya zameny ehlementov ehlektricheskogo oborudovaniya 10 8 1 regulirovka far 10 8 2 regulirovka perednego zhiklera omyvatelya vetrovogo stekla 10 8 3 proverka predokhranitelejj 10 8 mekhanicheskie proverki i regulirovki 10 9 1 perechen komponentov 10 9 2 instrukcii dlya cepejj 10 9 3 skhema podklyucheniya dlya razemov 10 9 4 predokhraniteli 10 9 5 raspredelitelnye shiny 10 9 6 moduli upravleniya 10 9 7 vyklyuchatel zazhiganiya 10 9 8 ehlektricheskie cepi razlichnykh sistem i uzlov avtomobilya 10 9 raspolozhenie ehlektricheskikh komponentov na avtomobile i skhemy ikh ehlektricheskikh svyazejj 10 ehlektrooborudovanie provodka i komponenty 11 1 obshhie svedeniya 11 2 kontrolnye razmery kuzova 11 3 sposoby soedineniya detalejj pri vosstanovlenii ehkspluatacionnykh kachestv kuzova 11 4 1 remont bokovin kuzova 11 4 2 remont peredka kuzova 11 4 3 remont zadnejj chasti kuzova sedan 11 4 remont kuzova 11 5 1 snyatie i ustanovka kapota 11 5 10 ustanovka mekhanizmov steklopodemnikov 11 5 11 zamena gazonapolnennogo upora kryshki bagazhnika 11 5 12 regulirovka polozheniya kryshki bagazhnika 11 5 13 zamena ehlementov zamka kryshki bagazhnika 11 5 14 zamena mekhanizma zamka kryshki bagazhnika 11 5 15 regulirovka zamka kryshki bagazhnika 11 5 16 zamena dveri zadka 11 5 17 zamena zamka dveri zadka 11 5 18 snyatie i ustanovka mekhanizma zamka dveri zadka 11 5 19 zamena bloka zadnego fonarya v sbore 11 5 2 snyatie i ustanovka perednego kryla 11 5 20 zamena kryshki zapravochnojj gorloviny toplivnogo baka 11 5 21 snyatie i ustanovka bamperov 11 5 22 zamena perednego sidenya v sbore 11 5 23 zamena zapirayushhego mekhanizma spinki zadnego sidenya 11 5 24 zamena vnutrennejj oblicovki kryshi 11 5 25 zamena napolnogo pokrytiya 11 5 26 snyatie zadnejj centralnojj konsoli 11 5 27 snyatie perednejj centralnojj konsoli 11 5 28 snyatie pribornojj paneli v sbore 11 5 29 zamena pribornojj paneli 11 5 3 regulirovka polozheniya i fiksatora zamka dverejj 11 5 30 ustanovka i regulirovka trosa upravleniya smesitelem vozdukha 11 5 31 ustanovka kombinacii priborov 11 5 4 snyatie panelejj oblicovki dverejj 11 5 5 snyatie i ustanovka dveri v sbore 11 5 6 snyatie i ustanovka zamka perednejj dveri 11 5 7 snyatie i ustanovka zamka zadnejj dveri 11 5 8 zamena mekhanizma steklopodemnika perednejj dveri 11 5 9 zamena mekhanizma steklopodemnika zadnejj dveri 11 5 snyatie i ustanovka ehlementov kuzova avtomobilya 11 kuzov 12 1 skhemy 1 10 12 2 skhemy 11 20 12 3 skhemy 21 32 12 skhemy ehlektrooborudovaniya 2 1 organy upravleniya i panel priborov 2 10 regulirovka polozheniya rulevogo kolesa 2 11 stoyanochnyjj tormoz 2 12 1 obshhee opisanie regulirovki perednikh sidenijj 2 12 2 sidenya voditelya i passazhirov s ehlektricheskim privodom 2 12 3 obogrev perednikh sidenijj 2 12 4 avtomaticheskijj ehlektropodogrev sidenya tolko dlya avtomobilejj s sistemojj ess 2 12 perednie sidenya 2 13 zerkalce v protivosolnechnom kozyrke 2 14 vnutrennee osveshhenie salona 2 15 upravlenie ehlektrosteklopodemnikami bokovykh stekol perednikh dverejj 2 16 lyuk s ehlektroprivodom 2 17 1 obshhee opisanie upravleniya ventilyaciejj salona 2 17 2 sistema otopleniya i ventilyacii salona bez kondicionirovaniya vozdukha 2 17 3 sistema otopleniya i ventilyacii s ruchnym regulirovaniem kondicionirovaniya vozdukha 2 17 4 sistema otopleniya i ventilyacii s avtomaticheskim regulirovaniem klimata 2 17 upravlenie otopleniem i ventilyaciejj 2 18 obkatka novogo avtomobilya 2 19 metody bezopasnosti pri polzovanii kataliticheskim nejjtralizatorom 2 2 zamok zazhiganiya 2 20 pusk benzinovogo dvigatelya 2 21 blokirovka vklyucheniya zadnego khoda 2 22 1 obshhee opisanie upravleniem 2 22 2 buksirovka avtomobilya s avtomaticheskojj korobkojj peredach 2 22 avtomaticheskaya korobka peredach 2 23 1 priznaki neispravnosti tormoznojj sistemy 2 23 2 dejjstviya pri intensivnom ispolzovanii tormozov 2 23 3 antiblokirovochnaya sistema tormozov abs 2 23 4 sistema ehlektronnogo raspredeleniya tormoznogo usiliya ebd 2 23 tormoznaya sistema 2 24 1 akkumulyatornaya batareya i ee obsluzhivanie 2 24 2 podzaryadka akkumulyatornojj batarei 2 24 3 uslovnye oboznacheniya na akkumulyatornojj bataree 2 24 4 pusk dvigatelya ot postoronnego istochnika 2 24 obsluzhivanie akkumulyatornojj batarei i pusk dvigatelya ot postoronnego istochnika 2 25 antikorrozijjnoe pokrytie avtomobilya i ukhod za nim 2 26 obshhee opisanie ehlektrooborudovaniya 2 27 1 proverka otsutstviya utechek masla iz dvigatelya i korobki peredach 2 27 10 proverka sostoyaniya tormoznykh kolodok 2 27 11 proverka i regulirovka stoyanochnogo tormoza 2 27 12 proverka raboty stekloochistitelejj i stekloomyvatelejj 2 27 13 proverka sostoyaniya rulevogo upravleniya i perednejj podveski 2 27 14 proverka sostoyaniya zadnejj podveski 2 27 15 proverka selektora vybora peredachi na avtomobilyakh s avtomaticheskojj korobkojj peredach 2 27 16 proverka tekhnicheskogo sostoyaniya sharnirov ravnykh uglovykh skorostejj 2 27 17 proverka sostoyaniya shin 2 27 18 proverka sistemy vypuska otrabotavshikh gazov 2 27 19 smazka razlichnykh ehlementov kuzova 2 27 2 proverka urovnya masla v dvigatele 2 27 20 obsluzhivanie vydvizhnojj antenny 2 27 21 zamena filtra ventilyacii salona 2 27 3 proverka urovnya masla v avtomaticheskojj korobke peredach 2 27 4 zamena masla i maslyanogo filtra 2 27 5 zamena vozdushnogo filtra 2 27 6 zamena svechejj zazhiganiya 2 27 7 remni gazoraspredelitelnogo mekhanizma i privoda vspomogatelnykh agregatov 2 27 8 zamena toplivnogo filtra 2 27 9 proverka sostoyaniya tormoznykh i toplivnykh truboprovodov 2 27 opisanie vypolneniya operacijj po tekhnicheskomu obsluzhivaniyu 2 28 1 zhidkost dlya rulevogo upravleniya s gidrousilitelem 2 28 2 zhidkost dlya tormoznojj sistemy i gidroprivoda scepleniya 2 28 3 zhidkost dlya sistemy okhlazhdeniya 2 28 4 zapravochnye obemy osnovnykh primenyaemykh ehkspluatacionnykh materialov 2 28 5 rekomenduemye k primeneniyu ehkspluatacionnye materialy 2 28 opisanie osnovnykh ehkspluatacionnykh materialov i ikh zapravochnykh obemov 2 3 1 panel upravleniya osveshheniem 2 3 2 vklyuchenie vyklyuchenie dnevnogo sveta far 2 3 3 upravlenie ukazatelyami povorotov dalnim i blizhnim svetom far 2 3 upravlenie naruzhnym osveshheniem 2 4 stekloochistiteli omyvateli vetrovogo stekla stekloochistiteli omyvateli far 2 5 preduprezhdayushhaya svetovaya avarijjnaya signalizaciya 2 6 obogrevaemoe zadnee steklo obogrevaemye naruzhnye zerkala zadnego vida 2 7 1 obshhie svedeniya 2 7 2 preduprezhdayushhie signaly 2 7 3 panel upravleniya informacionnym centrom 2 7 4 podrobnoe opisanie funkcijj informacionnogo centra 2 7 ispolzovanie informacionnogo centra 2 8 sistema uderzhaniya postoyannojj skorosti dvizheniya kruiz kontrol 2 9 1 obshhee opisanie 2 9 2 signaly kontrolnojj lampy sistemy dsa 2 9 sistema dsa 2 ehkspluataciya i tekhnicheskoe obsluzhivanie avtomobilya 3 1 obshhie svedeniya 3 2 golovka bloka cilindrov 3 3 blok cilindrov 3 4 1 privod gazoraspredelitelnogo mekhanizma 3 4 2 avtomaticheskijj natyazhitel remnya privoda gazoraspredelitelnogo mekhanizma 3 4 3 klapannyjj mekhanizm 3 4 4 raspredelitelnye valy 3 4 gazoraspredelitelnyjj mekhanizm 3 5 1 kolenchatyjj val 3 5 2 shatuny 3 5 3 porshni 3 5 4 porshnevye kolca 3 5 5 porshnevye palcy 3 5 krivoshipno shatunnyjj mekhanizm 3 6 1 maslyanyjj nasos 3 6 2 masla 3 6 sistema smazki 3 7 sistema pitaniya 3 8 sistema vypuska otrabotavshikh gazov 3 9 1 radiator i ventilyator sistemy okhlazhdeniya 3 9 2 privod vspomogatelnykh agregatov 3 9 sistema okhlazhdeniya 3 konstrukciya i tekhnicheskie kharakteristiki dvigatelejj 4 1 snyatie golovki bloka cilindrov 4 2 ustanovka golovki bloka cilindrov 4 3 1 snyatie i ustanovka opory dvigatelya so storony raspredelitelya 4 3 2 snyatie i ustanovka opory dvigatelya so storony korobki peredach 4 3 3 snyatie i ustanovka perednejj opory dvigatelya 4 3 4 snyatie i ustanovka zadnejj opory dvigatelya 4 3 snyatie i ustanovka opor dvigatelya 4 4 snyatie dvigatelya 4 5 1 razborka dvigatelya 4 5 2 razborka defektovka i remont golovki bloka cilindrov 4 5 razborka i ocenka sostoyaniya detalejj dvigatelya 4 6 1 ustanovka korobki peredach 4 6 sborka i ustanovka dvigatelya 4 remont dvigatelya 5 1 obshhie svedeniya 5 2 tekhnicheskie kharakteristiki 5 3 1 vedomyjj i nazhimnojj diski scepleniya vyzhimnojj podshipnik i vilka 5 3 2 zamena glavnogo cilindra scepleniya 5 3 konstrukciya proverka i zamena scepleniya 5 4 zapolnenie i prokachka gidravlicheskojj sistemy scepleniya 5 5 regulirovka pedali scepleniya 5 6 zamena rabochego cilindra scepleniya 5 7 1 ustrojjstvo i rabota korobki peredach 5 7 2 snyatie korobki peredach 5 7 3 ustanovka korobki peredach 5 7 4 zamena salnika pervichnogo vala na snyatojj korobke peredach 5 7 5 zamena salnika pravojj poluosi kp 5 7 konstrukciya i zamena ehlementov korobki peredach 5 8 1 ustrojjstvo i rabota mekhanizma pereklyucheniya peredach 5 8 2 snyatie mekhanizma pereklyucheniya peredach i zamena detalejj 5 8 mekhanizm pereklyucheniya peredach 5 transmissiya 6 1 obshhie svedeniya 6 2 1 rabota gidravlicheskojj sistemy pri tormozhenii 6 2 naznachenie i kratkoe opisanie ehlementov gidravlicheskojj sistemy rabochego tormoza 6 3 ehlektricheskaya sistema 6 4 tekhnicheskie kharakteristiki 6 5 stoyanochnyjj tormoz 6 6 1 zamena tormoznykh kolodok perednikh koles 6 6 10 zamena ehlementov antiblokirovochnojj sistemy tormozov abs 6 6 11 proverka bokovogo bieniya impulsnykh koles 6 6 12 snyatie i ustanovka perednego impulsnogo kolesa 6 6 13 zamena impulsnogo kolesa zadnego tormoznogo mekhanizma 6 6 2 remont supporta tormoza perednego kolesa 6 6 3 zamena tormoznykh kolodok zadnikh koles 6 6 4 remont supporta tormoza zadnego kolesa 6 6 5 snyatie i ustanovka bachka tormoznojj zhidkosti 6 6 6 prokachka tormoznojj sistemy 6 6 7 zamena tormoznojj zhidkosti 6 6 8 zamena ehlementov privoda stoyanochnogo tormoza 6 6 9 zamena glavnogo tormoznogo cilindra i vakuumnogo usilitelya 6 6 tekhnologicheskoe obsluzhivanie i remont tormoznojj sistemy 6 tormoznaya sistema 7 1 1 perednyaya podveska 7 1 obshhie svedeniya 7 2 1 rulevoe upravlenie 7 2 tekhnicheskie kharakteristiki 7 3 1 proverka i regulirovka uglov ustanovki koles 7 3 2 zamena rychaga podveski i sajjlentblokov 7 3 3 snyatie i ustanovka poperechnojj balki 7 3 4 zamena pruzhiny perednejj stojjki 7 3 5 snyatie i ustanovka stabilizatora poperechnojj ustojjchivosti 7 3 tekhnicheskoe obsluzhivanie i remont podveski 7 4 1 proverka i ustranenie lyufta rulevogo upravleniya 7 4 2 proverka i regulirovka rulevogo mekhanizma 7 4 3 poisk i ustranenie neispravnostejj v gidravlicheskojj sisteme usilitelya rulevogo upravleniya 7 4 4 zamena zamka zazhiganiya 7 4 5 zamena zamka rulevojj kolonki 7 4 6 zamena nakonechnika rulevojj tyagi s sharovym sharnirom 7 4 7 zamena zashhitnogo chekhla rulevojj tyagi 7 4 8 snyatie i ustanovka modulya naduvnojj podushki v rulevom kolese 7 4 tekhnicheskoe obsluzhivanie i remont rulevogo upravleniya 7 perednyaya podveska i rulevoe upravlenie 8 1 obshhie svedeniya 8 2 1 proverka i regulirovka uglov ustanovki koles 8 2 10 zamena stabilizatora poperechnojj ustojjchivosti 8 2 2 zamena verkhnejj tyagi 8 2 3 zamena tyagi kontrolya skhozhdeniya 8 2 4 snyatie nizhnego rychaga 8 2 5 zamena rezinovojj vtulki nizhnego rychaga 8 2 6 ustanovka nizhnego rychaga 8 2 7 zamena perednejj rezinovojj vtulki prodolnogo rychaga 8 2 8 zamena prodolnogo rychaga 8 2 9 zamena pruzhiny zadnego kolesa i amortizatora 8 2 tekhnicheskoe obsluzhivanie i remont 8 zadnyaya podveska 9 1 1 datchiki davleniya i temperatury vozdukha 9 1 10 upravlenie kompressorom kondicionera vozdukha 9 1 11 vykhodnye signaly bloka upravleniya 9 1 2 kislorodnyjj datchik 9 1 3 datchik polozheniya raspredelitelnogo vala chastoty vrashheniya i polozheniya kolenchatogo vala 9 1 4 datchik temperatury okhlazhdayushhejj zhidkosti i detonacii 9 1 5 datchik polozheniya drosselnojj zaslonki 9 1 6 upravlenie toplivnojj sistemojj 9 1 7 upravlenie sistemojj zazhiganiya 9 1 8 regulyator kholostogo khoda 9 1 9 upravlenie ventilyatorom sistemy okhlazhdeniya 9 1 opisanie sistemy 9 2 1 proverka nekotorykh ehlementov sistemy upravleniya dvigatelem 9 2 2 osmotr i vyyavlenie defektov 9 2 diagnostika 9 sistema upravleniya dvigatelem fenix 5 1